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Saying goodbye to the era of straw bales, promoting the development of agricultural mechanization

Release time:2017-08-14

Core Tip: China's straw network comprehensive report, with the advancement of science and technology, the company's equipment and production processes are more and more automated, which is an improvement for the enterprise, but also a challenge. In fact, technology
China's straw network comprehensive report, with the advancement of science and technology, the company's equipment and production processes are more and more automated, which is a progress for the enterprise, but also a challenge. In fact, the era of technology is closer to life than we think. For example, the professional words such as "bundling machine" seem to be very distant, but it has long appeared in our daily life.

Straw baler is a kind of straw picking and harvesting equipment, which can automatically complete the picking, baling and bundling of pasture, rice, wheat and warp corn stalks. It is widely used in dry, green grass, rice, wheat and corn stalks. Collect the bundles. The formed bales are small and compact, easy to transport and store, improve the environmental pollution caused by burning straw in rural areas and improve the utilization quality of straw.

China is a big agricultural country. Straw is an important renewable resource. Since ancient times, it has been an important fuel for farming society. In recent years, straw burning has become an important source of environmental pollution in rural areas.
From the mid-1990s, due to the industrialization process and the increase of grain output and the popularization of coal, electricity and natural gas, the demand for straw decreased. To this end, farmers began to burn a large amount of straw, and accidents such as smog and fire caused by straw burning often occurred.
Rich straw resources are a major advantage of Jilin Province. Changing “waste” into “treasure”, changing thinking and thinking about problems from the perspective of farmers are the “magic weapon” for the comprehensive utilization of straw in Jilin Province, maximizing the interests of farmers. Farmers bring benefits.
Exploring new ways of straw baling, opening up new industries for agricultural development
An entrepreneur is the greatest asset in addition to the belief that there is dripping water and the honesty and trustworthiness of business people.
Entering the Zizidong Village, Xingshan Township, Tiexi District, Siping City, Jilin Province, the tall blue factory building in the distance, the words “Siping Guanke Machinery Manufacturing Co., Ltd.” are particularly dazzling under the sunlight, and the yards are arranged in an orderly manner. The factory and the row of balers complement each other and are full of vigor.
Wang Guan, general manager of Siping Guanke Machinery Manufacturing Co., Ltd., was born in the black land of the Northeast and has strong feelings for this land. He remembered the use of straw for childhood, and his parents harvested grain, used straw as a firewood, and straw to make straw hats, which made him feel intimate with straw. With the keen insight and mission of the businessman, he has just become a business elite with a successful career. At the beginning of the company's establishment, the visionary crown determined the development strategy of participating in the biomass energy project, registered the “Mengwang” trademark and “Guanke Machinery Manufacturing” Co., Ltd., and formulated a scientific development plan.
At first, the crown was made of quick-frozen food, planted vegetables and sweet corn, and then sold it as a semi-finished product, and accumulated the first barrel of gold. Then, choose entrepreneurship, this way, what is the obsession that keeps him moving forward, what is the motivation for Guanke Company to continue to grow and develop? When he talked about Guanke’s entrepreneurial experience, he was continually talking.
"In fact, as early as 8 years ago, we worked hard on biomass energy projects." Wang Guan, general manager of Guanke Machinery Manufacturing Co., Ltd. told reporters that after repeated research and development, the first baler and briquetting machine were launched. In the same year, he obtained the national invention patent. In order to continue to develop the baler, he purchased 3 baling machines from home and abroad for research and spent more than 800,000 yuan.
According to the introduction of the crown, the first generation of "Mengwang baling machine" is a straw bale big round wrapped net baler, which can harvest harvester crushed stalks, inverted stalks, pastures, etc., with a single bag weight of about 600 kg, out of the package efficiency The effect of about 55 seconds is in line with the environmental protection concept at the time.
In 2011, based on the advent of the first generation of the Kings baler, Wang Guan led the workers to set up production and processing plants, and gradually opened up the market. The company created a technology that combines enterprises as the mainstay, market-oriented, and production, education and research. Innovation system. The company now has 156 employees and assets of 120 million yuan.
"After several years of hard work, by 2017, our company has done a good job in the entire market. The annual sales volume has reached 150 million yuan, and the company's development has entered a stable stage."
Repeatedly disassembled the machine and rushed to get the baling machine to perfect
Into the company's production workshop, the line of production line equipment is being commissioned, a row of large-scale production equipment is distributed in the entire workshop in an orderly manner, and the workers are busy busy with this technologically high-level machinery production...
Wang Guan introduced that at the beginning of production, the domestic machinery and equipment were still not mature. From 2009 to 2011, he had deep cooperation with major universities such as Jilin and Beijing, and purchased machines at home and abroad before and after demolition research. The fund is 2 million yuan.
In 2013, after participating in the scientific research project in Jilin Province, Siping City Guanke Machinery Manufacturing Co., Ltd. and Jilin University carried out cooperative research, and jointly assumed the sub-project of the National Science and Technology Support Program, “Development of the Straw Direct Recycling Model and the demonstration of technology integration. Jilin Province Province major scientific and technological research project "corn stalk picking and baling machine research and development, during the research period, applied for 4 invention patents, of which 2 authorized.
In October 2014, the project “9YG-2.0 Round Bundling Machine” passed the identification and identification of Jilin Agricultural Machinery Appraisal Station. All the parameters were in line with national standards. In July 2016, the results passed the technology of Jilin Province. The results of the appraisal and the conclusion of the appraisal reached the national advanced level; in October 2016, the aircraft passed the promotion and appraisal of the Jilin Agricultural Machinery Test and Identification Station; in 2017, the product has entered Jilin, Liaoning, Heilongjiang, Inner Mongolia and other regions. The catalogue of agricultural machinery subsidies has gradually established corporate reputation and brand credibility in the industry.
On the road to win-win cooperation, witness the growth of the company
The crown has strong technical strength and the spirit of hard work, has established a strong personal relationship, and finally chose to continue burning in the Guanke Machinery Company.
With the support of the relevant departments such as the Alliance, Guanke will use the “National Straw Industry Alliance Equipment Production Base” as the platform to cooperate with Jilin University to become “Jilin University Practice R&D Base”. The products are based on mutual transformation and regional sales. Promote regional agriculture and the development of characteristic economy.
After the machine was put into the market, it had many failures. After cooperating with Jilin University, Jilin University gave technical support. In the process of research and development of products, the company encountered technical problems, discovered, analyzed and solved in time, and made identification and promotion of products. Identification, test and demonstration are responsible for the development of the test plan. Reduce the pick-up loss rate of the machine and improve the working efficiency and reliability of the machine.
Professor Jia Honglei from Jilin University has long been engaged in the research of straw harvesting technology and supporting equipment, as well as protective tillage technology and supporting equipment. In recent years, the team has undertaken more than 40 national, ministerial and provincial projects, and has been authorized to national invention patents. Published more than 60 academic papers published by SCI/EI, and developed 10 agricultural implements that have been identified by national or provincial scientific and technological achievements. Mr. Jia's team's rich experience, excellent talents, advanced equipment and other conditions provide strong technical support for the prototype development, improvement and optimization of the straw picking and baling machine.
Bring into play the new advantages of agricultural development and promote the development of agricultural innovation
Innovation is the soul of enterprise survival and development. Only innovation can make a breakthrough. Only innovation can have a market. Only innovation can stand in an invincible position in the fierce market competition.
In recent years, the General Office of the State Council issued the "Opinions on Accelerating the Comprehensive Utilization of Crop Straws", requesting further promotion of straw fertilizer, feed, fuel, base and raw material utilization, accelerating the industrialization of straw comprehensive utilization, and further implementation. Local government responsibilities, continuously improve the level of ban on burning, and promote farmers' income, environmental improvement and sustainable agricultural development.
Since the establishment of Guanke Company, we have developed and produced 4 kinds of machine tools, “Mengwang” straw forage big round baler, straw feed small round baler, briquetting machine, straw organic fertilizer production equipment. 9YGT-1.2 straw forage big round baler can harvest harvester crushed stalk, inverted stalk, pasture, etc. The weight of a single package is about 600 kg, and the outsourcing efficiency is about 45 seconds. Specifications 1.25 m × 1.5 m / 1.25 × 1.25 m, more than 100 horsepower power operation.
The advantage of straw bale big round baler is that the whole machine bearing high pressure double row long bead high speed bearing, tile box ball steel casting, double sealing ring on both sides of the tile box; The wrap-around system is free of adjustment and maintenance-free; the pick-up has five rows of spring teeth, which has high solid efficiency, no slide bearing, and reduces the fault by more than 80%; the bottom knife can be added, the bottom knife can be chopped, and the straw can be collected. With broken function to meet the needs of power plants, reeds can be chopped.
9YG-0.7 straw feed packet baler can harvest standing stalk, inverted stalk, harvester broken straw, fully automatic one-time completion, and the finished straw feed packaging operation is convenient for manual handling.
The briquetting machine can produce 36mm fuel block and 60mm fuel block. The electric motor tractor can be used for power, movable operation and multi-purpose, reducing production cost.
What makes the gorgeous turn from the big round baler to the briquetting machine? The answer is of course technological innovation. Looking back at the development of Crown Corporation and achieving today's achievements, innovation is the core of its development.
The story of the growth of individual enterprises has proved time and time again that science and technology innovation plays an important role in promoting the development of enterprises and realizing the transformation of urban economy.
Innovation has achieved fissile growth in product value, and the fission of the value of this product has brought about the continuous enhancement of corporate competitiveness, and the emergence of innovative enterprises.
Wang Guan understands that market expansion does not exist in isolation. It relies on the advanced management concepts of enterprises, the cohesiveness of marketing teams, the promotion ability of marketing personnel, and technology research and development. Therefore, in the future development, the company will focus on the industry, and ensure the domestic leading position of the baler with exquisite technology and good service.
As a production base for the storage and transportation equipment of the national straw industry technology innovation strategic alliance, Siping Guanke Machinery Manufacturing Co., Ltd. will be based on the straw baler, with the enterprise as the main body, around the industrial technology innovation chain, using the market mechanism to gather innovative resources. To achieve strategic cooperation among corporate universities and scientific research institutions, research and develop a series of innovative products, form the core competitiveness of the industry, promote the alliance to improve the establishment of straw storage and transportation system, set up specialized straw storage and transportation institutions, and gradually form commercial straw storage and supply. Ability to realize the specialization and marketization of straw storage, transportation and transportation, and help the alliance to build straw fuel and stove, straw feed, straw organic fertilizer, straw base material, straw charcoal, straw pulping, straw equipment, straw building materials and integrated houses. The top ten industries of straw handicraft processing and straw environmental protection products will promote the utilization of straw resources and the efficient, sustained and steady development of the straw industry.


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